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Workers in a food processing facility

Case studies

Case studies

How a certification file progresses, from application to decision.

Illustrative example. The organisation is fictional and used to show how a certification file progresses.

Food manufacturing · ISO 9001

A spice manufacturer's path to certification

OrganisationFictional spice and dehydrated-vegetable processor, single site, two shifts, about 176 people at peak season
ChallengeA retail customer required ISO 9001 within a year
Stage 1Showed the claimed exclusion of design and development was not justified (new private-label recipes had been developed). Scope and audit time were revised before Stage 2.
Stage 2One major nonconformity: metal-detector rejects were not controlled on the evening shift. Two minor nonconformities on calibration and design verification.
Corrective actionRoot cause traced to controls designed around day-shift supervision. Locked reject bins, bilingual procedures, shift training and daily review were verified on a follow-up visit.
Review & decisionThe technical reviewer sent the report back once to correct the scope wording; an independent decision maker then granted certification with conditions for the first surveillance.
LessonControls must work on every shift, and the scope must match what the organisation actually does.
Food production worker filling trays on a conveyor